WJ150-1800 -II type five layer corrugated board production line
Equipment configuration and technical specification
Models规格型号 | Name 设备名称 | QTY 数量 | Remark 备注 |
ZJ-V5B | Hydraulic shaftless mill roll stand
| 5台 （set） | Spindle ¢ 240mm, hyperbolic heavy rocker, expand chuck , multi-point brake, hydraulic drive lifting, panning left and right on the middle.
|
Rail and Tracks | 10台 （set） | The guide track is 6000mm and the trolley is welded with 10mm。 |
R09B | Pre-heater
| 2台 （set） | Roller ￠900 mm, Pressure vessel certificate Electric adjustment package Angle.Angle can be adjusted within the range of 360 ° paper heated area. |
R09B | Pre-heater
| 2台 （set） | Roller ￠900 mm, Pressure vessel certificate Electric adjustment package Angle.Angle can be adjusted within the range of 360 ° paper heated area.
|
SF-320C | Fingerless type single facer | 2台 （set） | Corrugated main roller ￠320mm，material with 48CrMo alloy steel,tungsten carbide dealing,Tile roll modular group lifting transfer.Airbag ballasting structure，import main bearing，PLC automatic control glue，HMI touch screen，Breaks automatic parking relief，steam heating way. |
RG-3-900 | Triple preheater
| 1台 （set） | Roller ￠900 mm, Pressure vessel certificate Electric adjustment package Angle.Angle can be adjusted within the range of 360 ° paper heated area. |
GM-20 | Double glue machine | 1台 （set） | The diameter of the roller is 269mm. Independent variable frequency motor drive, manual。 Adjustment of glue clearance. |
ZDF | Conveyor bridge | 1套 （set） | Adopt independent variable frequency motor drive, pull paper adsorption tensioning device. |
SM-F | Double facer
| 1套 （set） | Rack 360 mm GB channel，Chrome hot plate 600 mm *16 pieces，The whole structure of the hot plate design.PLC automatic control press plate. Temperature display, frequency motor. |
NCBD | NCBD thin blade slitter scorer | 1台 （set） | Tungsten alloy steel, five knives eight lines，zero-pressure line type. Computer automatically discharge knife, suction outlet width automatically adjusted. |
NC-150 | NC cutter helical knives | 1台 （set） | Ac servo control, energy storage brake, helical knife type structure, oil-immersed gear drive, 10.4-inch touch screen display. |
DM-XLM | Automatic small gantry stacking machine | 1台 （set） | Servo drive platform lifting, three-stage frequency conversion transport, automatic point stacking out, imported high-strength belt output, paper side standard delivery frame. |
ZJZ | Glue station system | 1套 （set） | The pipeline customer is prepared.The glue device is composed of carrier tank, main tank, storage tank, and glue pump and return pump. |
QU | Air supply system | 1台 （set） | Customer's own gas source. |
ZQ | Steam system | 1套 （set） | Contain the valve of pipeline, steam trap,instrument and other steam components.
|
DQ | Electric control systems | 1套 （set） | Electric control system: single surface machine, drive part, double-sided machine, and glue applicator all adopt frequency conversion motor, Taiwan Delta variable frequency control system.The main relay adopts the French schneider famous brand products |
※Main technical parameter and requirements
Model: WJ150-1800 - Ⅱtype five layer corrugated board production line:
1 | Maximum paper width 最大生产纸宽 | 1800mm | 2 | Design production speed设计生产速度 | 150m/min |
3 | Three-layer speed 三层工作速度 | 100-120m/min | 4 | Five-layer working speed 五层工作速度 | 80-100m/min |
5 | Seven-layer working speed七层工作速度 | ------------------- | 6 | Maximum exchange speed最高换单速度 | 100m/min |
7 | Longitudinal cutting paper accuracy 纵切分纸精度 | ±1mm | 8 | Crosscutting precision 横切裁切精度 | ±1mm |
remarks备注 | The above speed target shall be up to 1800 mm in width, comply with the following paper standards and ensure that the surface temperature of the heated parts of the equipment is 175 ℃. 以上速度指标须达到：生产幅宽1800mm，符合以下用纸标准并保证设备受热件表面温度在175℃之条件。 |
Tissue index 面纸指标 | 100g/㎡--180g/㎡ 环压指数（N.m/g）≥8 (含水分8-10%) |
Core paper index 芯纸指标 | 80g/㎡--160g/㎡ 环压指数（N.m/g）≥5.5 (含水分8-10%) |
Paper index 里纸指标 | 90g/㎡--160g/㎡ 环压指数（N.m/g）≥6 (含水分8-10%) |
9 | Corrugated combination楞型组合 | A\C\B\E |
10 | Steam requirement 蒸汽要求 | Maximum pressure 最高压力16kg/cm2 | Common pressure 常用压力10-12kg/cm2 | Dosage 用量4000kg/Hr |
11 | Power demand 电力需求 | AC380V 50Hz 3PH | Installed capacity 装机容量≈220KW | Common power 常用功率≈150KW |
12 | compressed air 压缩空气 | Maximum pressure 最高压力9kg/cm2 | Common pressure 常用压力4-8kg/cm2 | Dosage 用量1m3/min |
13 | space usage 占用空间 | ≈Lmin70m*Wmin10m*Hmin5m(as Party B provides audited drawings) 实际以乙方提供经审核图纸为准 |
※Configuration instructions for single machine
1、ZJ-V5B hydraulic shaftless mill roll stand
ⅰ、Structural features：
★Adopt hydraulic drive to complete the paper clamping, loosen, remove for the medium, translation left and right and others，the lifting of the paper adopts hydraulic drive.
★Brake adjustable adopts multipoint braking system.
★Each paper rack is equipped with two paper carts that can be served simultaneously from both sides.
ⅱ、Technical parameter：
1、Paper clip range maximum : 1800mm minimum : 1000mm
2、Folder diameter maximum : 1500mm minimum : 350mm
3、Main shaft diameter of paper holder：￠240mm
4、Gas source work pressure（Mpa）：0.4---0.8Mpa
ⅲ、 Hydraulic system parameters
1、Work pressure（Mpa）:16---18Mpa
2、Lifting hydraulic cylinder：￠100×440mm
3、Clamping hydraulic cylinder：￠63×1300m
4、Hydraulic station motor power：3KW --380V -- 50Hz
5、Solenoid valve voltage：220V 50 Hz
2、paper trolley、track
ⅰ、Structural features：
★Push the roller in place
★Track whole buried, The main frame of the 14th channel with ¢ 20mm cold drawn round welding，the track length 6000mm。
★Each paper with two stage paper trolley,and the paper from the two sides at the same time。
3、RG-1-900 top（core）paper preheater RG-3-900 three preheater
ⅰ、Structural features结构特点：
★The preheating roller is designed with butterfly head, which conforms to the first class national standard of pressure vessel and has the certificate of pressure vessel.
★The roll surface after precision grinding, fine grinding and hard chromium plating processing，surface friction is small and durable。
★Electric adjustment wrap angle , wrap angle can be rotated within 360 °to adjust the paper heat area .
ⅱ、Technical parameter：
★Effective width：1800mm
★Diameter of the preheat roller：￠900mm
★Diameter of the angle：￠110mm×2
★Steam temperature：150-200 ℃
★Steam pressure：0.8-1.3Mpa
★Motor power：250W short（S2）work system
4、SF-320C fingerless type single facer
ⅰ、Structural features：
★Adopt hood suction structure，matched high pressure powerful fan. Gas supply and electrical control cabinet to focus on the same operation, the operating side full cover closed.
★High quality resin sand casting，wall thickness 200mm。Adopt independent gear box, Universal joint transmission structure.
★install the lifting trolley on the conveyor bridge,Need to use the car will tile roll assembly and pressure roller, such as convenient and quick.
★Glue roller unit structure with the overall relocation，Maintenance can sway the machine at the overall maintenance，improve the working efficiency。
★The humidity control apparatus equipped with a spray, so flute type to maintain good stability of deformation, avoid dry。
★Automatic circulation system for glue, two-cylinder pneumatic gluing device, with good cushioning effect.
★Glue department using integrated slide structure，Glue roller surface after grinding engraved with 32 lines and pit-style textured hard chrome plating.
★Corrugated roller adopt tungsten carbide dealing，diameter of the main corrugated roller¢ 320mm，Quenched→rough car→bore fine boring→shaft head shrunk-on→welding → tempering to stress→fine cars→coarse grinding→IF quenching→CNC grinding machine grinding→tungsten carbide dealing，hardness of surface is HV58degrees。
★Active force variable frequency motor drive, energy efficient, low failure rate。
★Glue wide electric adjust to changes in the width of the paper used。
★Amount of glue size with electric adjustment, touch screen display and operation of the encoder transmission coating gap, high accuracy。
★Power and operating parts with a safety net to ensure the safety of personnel in the operation of machinery。
ⅱ、Technical parameter：
★Effective width：1800mm
★Operation direction：left or right（determined in accordance with customer plant）
★Design speed：150m/min
★Temperature range：160—180℃
★Corrugated flute:（UV type or UVV type）
ⅲ、Roller diameter parameter：
★Corrugated roll diameter： up￠313mm down￠316mm
★Pressure roll diameter： ￠320mm
★Glue roller diameter：￠240mm
★ Fixed paste roller：￠140mm
★Preheater diameter： ￠402mm
ⅳ、Powered motor parameters：
★Main frequency drive motor：18.5KW
★Suction motor：11KW
★Glue reducer：100W
★Glue adjusting motor：200W*2
★Glue pump motor：2.2KW
5、ZDF conveyor bridge 
ⅰ、Structural features：
★This part is the main beam of the 20th channel, 16-beam, angle iron 63, column, etc. are connected.
★Both sides of the security fence, ladder , high-strength save people the word pedals, ensure the safety of personnel and easy to operate.
★Pull the paper shaft surface tension axis, feeding shaft by grinding hard chrome plated.
★Vacuum tension control, 5-inch suction tube, plus regulating valves, air flow can be infinitely adjustable.
★Dual front bezel correction guide column positioning, screw driver, fast and accurate positioning, walking steadily.
ⅱ、Roller diameter parameter：
★Paper roll and a tension roller diameter:￠130mm
★Conveying roller diameter：￠180mm
★Active tension roller diameter：￠85mm
★Diameter of over paper rollers and guide rollers：￠110mm
★Paper towing shaft diameter：￠110mm
ⅲ、Powered motor parameters
★Corrugated single paper lift motor：2.2KW
★The bridge adsorption motor：2.2KW
★Wide motor tune cardboard：250W
6、GM-20 Double glue machine
ⅰ、Structural features：
★After the surface of cots is adjusted and tempered, the inner hole is processed, the dynamic balance surface is polished and there are 32 lines of concave net pattern, the glue is uniform and the amount of glue consumption is less.
★The rotation of the cots is controlled by the variable frequency motor and frequency conversion, and the frequency control ensures that the linear speed of the cots is synchronized with the two sides, and it can operate independently.
★Coating electric adjustment glue amount of digital display. Automatic circulation of glue, can effectively control the amount of glue, avoid glue precipitation, ensure good glue and save glue.
★All roller surfaces are ground after hard chromium plating.
★ The speed signal of double-sided machine is measured to realize synchronous operation with it. The rubber coating machine is displayed with man-machine interface, which can be used for data setting and easy to operate.
★Electrical design, construction production process, follow the national standards, low failure rate, easy maintenance。
ⅱ、Technical parameter：
★Effective width：1800mm
★Operation direction：left or right（determined in accordance with customer plant）
★Design speed：150m/min
★Gas supply system：0.4—0.6Mpa
★Preheat cylinder temperature range：150—200℃
★Steam pressure:0.8—1.2Mpa
ⅲ、Roller diameter parameter：
★Glue roller diameter：￠269mm
★Doctor roller diameter：￠142mm
★Over the paper roll diameter：￠110mm
ⅳ、Powered motor parameters：
★Glue roller initiative frequency motor：3KW
★Sizing Reducer:：250W
★Pressure roller clearance adjustment motor：250KW
★Glue pump motor：2.2KW
7、SM-F type double facer
ⅰ、Structural features：
★The surface of the heating plate is grinded, the width of the hot plate is 600mm, there are 16 heating plates, the cooling setting is 4 meters.The heating plate is made of vessel plate, which conforms to the national first-class pressure vessel standard, with pressure vessel certificate and inspection certificate.
★The upper conveyer belt rectifies the right and left side to adopt the pneumatic automatic correction deviation.
★Heating plate heat transfer pipe temperature control sub-four-segment, with a temperature display.
★Double cylinder S type cotton belt tensioning device is used for upper cotton belt.
★The lower belt adopts pneumatic tension, pneumatic correction.
★Drive roller coated with attached wear-resistant rubber ，showed a herringbone structure，With a high, ensure smooth cardboard output。
★Main drive motor for frequency conversion motor，low-speed torque，wide speed range ,reliable, and easy maintenance.
★Hot plate internal for partition isolation structure,s-shaped flow of steam，Steam, water separation function significantly improves the utilization of steam。
ⅱ、Technical parameter：
★Temperature requirement：160—200℃
★Steam pressure：0.8-1.3MPa
★Air source pressure：0.6—0.9MPa
★Cooling stereotypes length：4m
★Heating plate quantity：16 pieces
ⅲ、Roller diameter parameter：
★Upper drive rubber roller diameter：￠700mm
★Lower drive rubber roller diameter ：￠400mm
★Former follower with roller diameter：￠215mm
★Back setting belt driven roller diameter：￠215mm
★Platen roller：￠70mm
★Setting roller diameter：￠86mm
★Upper belt tension roller diameter：￠155mm
★Upper roll diameter with detuning：￠130mm
★Entrusted with the roll diameter lower belt：￠130mm
★Lower belt tension roll diameter: ￠130mm
Note: All the roller surface after grinding are hard chrome plated。
ⅳ、Powered motor parameters：
★Main drive motor power：30Kw
8、NCBD thin blade slitter scorer（Zero Pressure Line）
ⅰ、Structural features：
★Synchronous servo motor control row of knives, cable. Automatic reset. Precise dimensions.change order time 3-8 seconds,the two machines can be achieved with no slow down immediately for a single memory of 999 order,non-stop automatic change order or manual change order can be realized.
★Schneider M258PLC control system, using CANopen line system, with order management capabilities, with the dryer speed synchronous signal input.
★HMI with 10.4-inch color touch screen, storage 999 orders, change orders automatically or manually for a single, fault alarm.
★Three kinds of pressure line forms：Convex against the concave（three layers line）、Convex against the concave（five layers line）、Convex against Flat，Three kinds of electric pressure line forms can be converted。Crimping round shades by computer control，linear, and easy to bend.
★Using thin tungsten alloy steel knife，sharp blade，long life of more than 8 million meters.
★knife sharpener for computer control，automatic or manual knife sharpener，Cutting edge sharpening can be divided,improve productivity Efficiency.
★Imported synchronous drive system, precision accurate, long life, low noise operation。
ⅱ、Technical parameter：
★Effective width：1800mm
★Design speed: 150 m / min
★Operation direction：left or right（Determined in accordance with customer plant）
★Mechanical configuration：Zero pressure line thin blade slitter scorer 5 knives 8 lines
★Minimum cutting width: 135mm
★Cutter wheel positioning accuracy: ±0.5mm
★The minimum distance between the indentation：0mm
ⅲ、Powered motor parameters：
★Line cutter line motor:0.4KW
★Knife wheel drive motor:5.5KW
★Wheel drive motor：5.5KW
9、NC-150 NC cutter helical knives
ⅰ、Structural features：
★It can store 200 units orders，replace the cutter specifications quickly and accurately，changing orders without stop,And enables networked computers to facilitate production management.
★Knife shaft drive gears are precision forged steel induction hardening, backlash-free transmission, advanced keyless connection, high transmission accuracy。
★Cutting machine adopts inlaid front steel blade knife spiral structure, serrated knife. scissors, shears, shear force, long blade life。
★Around feed rollers are used the sun gear platen way, smooth delivery, pressure evenly, easy to crush plate board or cause blockage。
★This type of brake is energy storage type (non-energy brake), so in the process of production, the average power consumption is 1 / 3 of that of the ordinary NC cutting machine, saving more than 70% of electricity and achieving the goal of saving money.
★Exact and adjustable no gap gear to ensure precise blade engagement, running balance.
★Independent oil pump and filter are used to distribute two sets of copper pipes in each gear position to feed oil, lubricate and cool.
★Knife roller: fine quality forged steel material, the balanced, with good stability.
ⅱ、Technical parameter：
★Effective width：1800mm
★Operation direction：left or right（determined in accordance with customer plant）
★Design speed: 150 m / min
★Mechanical configuration: computer helical cutter crosscutting
★Minimum cutting length：500mm
★Maximum cutting length：9999mm
★Cutter accuracy: Uniform for ± 1mm, non-uniform to ± 2mm
★Equipment size: Lmx4.2 Wmx1.2 Hmx1.4
★Single machine weight: maximum 3500kg
ⅲ、Roller diameter parameter
★Cross on the knife shaft center distance：￠216mm
★Before the lower conveying roller diameter ￠156mm
★After the lower conveying roller diameter：￠156mm
★Roll diameter: 160mm。
★Output solar wheel diameter: 160mm
Note: all roller shafts after grinding, the surface of hard chromium plating (except upper, lower tool shaft).
ⅳ、Powered motor parameters：
★main drive motor power：22Kw Full AC synchronous servo
★Before feeding motor power：3Kw（Frequency Control）
10、DM-XLM Automatic small gantry stacking machine
ⅰ、Structural features：
★Gantry stacking。Changing single time is 5seconds，automatic counting, automatic cross out automatically for a single.
★Synchronized with the production management system，order mangement，Centralized management，do not slow down automatically for a single.
★The waste of changing single tube was less than 700 mm.
★crawler stacking platform，AC servo control movements，Stacking smooth, neat;
★When stacking reaches a set number of automatic frequency control smooth laterally out of paper；
★Tailgate AC servo control positioning for a single automatic, rapid, precise adjustment；
★Tailgate automatically shift for small orders stacking；
★Delivery side of the standard electric transport planes, and duplex trolley。
★Independent sealed control cabinets, electrical equipment operating under clean environment；
★Color touch-screen display for easy on-site operation。
★Fully automatic operation control, improve efficiency and save manpower, reduce labor intensity；
ⅱ、Technical parameter：
1、Effective width：1800mm
2、Operation direction：left or right（determined in accordance with customer plant）
3、Working speed: 150m / min
4、Maximum stacking height: 250mm
5、Maximum stacking length: 3500mm
6、Shape size: 13m*2.5m*2.2m
11、ZJZ glue station system
ⅰ、Structural features：
★Provide the starch adhesive to the corrugated single facer , glue machine and some other gluing equipment.
★Horizontal glue machine can meanwhile matched with main body glue and carrier glue, and mixing, glue large。
★Making room storage barrels adhesive solution was to use the glue pump rubber equipment storage barrels, adhesive solution for equipment。
★Storage barrels, plastic barrels with mixing device, avoid glue solution precipitation agglomerate。
★System unit with carrier vessel, main tank, storage tank, and send the glue pump, the back glue
pump, etc。
★Glue system adopt glue cycle,rest glue go back to the glue square cylinder,Liquid level float automatic control,the back glue a bucket of glue liquid being beaten back with glue equipment storage bucket，cycle for glue，Save the glue solution，prevent the glue solution in the rubber plate pasting and caking precipitation.
★Work has been completed, the residual gum dividend total pipeline with rubber equipment rubber pumped back rubber room storage barrels, for next time use。
★Responsible for technical guidance, teaching adhesive dispensing process。
ⅱ、Technical parameter：
★Horizontal body glue mixer：one
★Carrier glue mixer：one
★Storage glue mixer：one
★Plastic buckets on coater：one
★Coating machine back plastic buckets :one
★Plastic buckets on single machine :two
★Single machine back plastic buckets：two
★Lose glue dispensing pumps：four
ⅲ、Glue barrel diameter parameters：
★Horizontal body glue mixer：1250mm×1000mm×900mm
★Carrier glue mixer diameter： ￠800mm×900mm
★Diameter plastic bucket on Glue：￠800mm×1000mm
★Plastic buckets on single machine：￠800mm×1000mm
★Storage tank diameter：￠1200mm×1200mm
ⅳ、Powered motor parameters：
★Horizontal body glue mixer：3Kw
★Carrier glue mixer：2.2Kw(Ordinary three-phase)
★Output plastic pump motor ：2.2Kw（Ordinary three-phase）
★Storage Tank Motor：1.5Kw（Ordinary three-phase）
12、ZQ steam system
ⅰ、Structural features：
★Production line for hot heating energy delivery device to maintain a stable operating temperature。
★All units are designed to be independent small unit for the steam system, segmented temperature control, energy saving, easy to adjust。
★By adjusting the steam pressure monitor dial to exercise control over the operating temperature, and a pressure。
★Each group has a hydrophobic unit emptying bypass, when rapid shutdown cooling equipment
★Float trap 1/2 metal hose and connect the bypass valve, plug valve injection。
★Between the piping system and the rotary heating member in order to achieve a flexible metal hose connection, to extend the service life of the rotary joint。
★All steam pipes are made of seamless steel tubes, to ensure safety for use under normal pressure。
ⅱ、Technical parameter：
★Steam consumption: about 2.5-3T/h
★Equipped with boiler：4t/h
★Equipped with boiler pressure：1.25MPa Pipe temperature：170—200℃
※Main parts, raw materials, origin (brand)
Name of main parts 主要件名称 | Brands or place of origin 品牌或产地 | Material 材质 |
Main motor 主电机 | Hebei hengshui 河北衡水 |
|
Reducer 减速机 | Shandong, De zhou,Jin zhan 山东德州金展 |
|
Bearing 轴承 | HRB、ZWZ、CYC 哈、瓦、洛 |
|
Seat belt bearing 带座轴承 | Zhengjiang five rings 浙江五环 |
|
Contactor, relay 接触器、继电器 | France Schneider 法国施耐德 |
|
Paper clip head 夹纸头 | Xusheng 旭升 | 3 inches and 4 inches in common 3英寸、4英寸共用 |
Steam rotary joint 蒸汽旋转接头 | Shandong Quanzhou Yujie 山东泉州玉杰 |
|
Preheating 预热缸 | Hangang or Jigang 邯钢或济钢 | Q235Bpressure vesselplate Q235B压力容器板 |
Trap 疏水阀 | Beijing 北京 | Floating ball type 浮球式 |
Wallboards and bases 墙板及底座 | Self birth 自产 | HT200 |
Air cylinder 气缸 | Zhejiang Sanzheng 浙江三正 |
|
Heating appliance 加热板 | Tiangang or Jigang 天钢或济钢 | Fabrication of Q235B Container Plate Q235B容器板制作 |
Cotton tape 棉织带 | Shenyang 沈阳 | Thickness 10mm 厚度 10mm |
hydraulic pressure station 液压站 | Hebei 河北 |
|
photoelectric switch 光电开关 | South Korea Autonics 韩国Autonics（奥托尼克斯） |
|
electromagnetic valve 电磁阀 | Adriatic 亚德客 |
|
Belt 同步带 | Germany OPTIBELT 德国奥比 |
|
Tensioning sleeve 涨紧套 | Xianyang chaoyue 咸阳超越 |
|
proximity switch 接近开关 | OMRON, Japan 日本欧姆龙OMRON |
|
Flying shear servo control system飞剪伺服控制系统 | Germany Kobe 德国科比 |
|
Motion control board 运动控制板 | Germany 德国MKS-CT150 |
|
Touch screen 触摸屏 | Kunlun tongtai 昆仑通态 |
|
Sun wheel 太阳轮 | Shenzhen China 中国深圳产 |
|
Inverter、PLC 变频器、PLC | Taiwan Delta 台湾台达 |
|
pneumatic component 气动元件 | Adriatic 台湾亚德客 |
|
